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Heavy Dressings, Sauces, and Syrups

Accutek Packaging offers specialized filling solutions for heavy dressings, sauces, and syrups, utilizing piston fillers and positive displacement fillers as a high-performance packaging machine engineered to accurately handle thick and viscous food products such as ketchup, mayonnaise, salad dressings, honey, maple syrup, mustard, chocolate syrup, pudding, and cake frosting. These systems, including the SVF and AVF Series volumetric piston fillers, SAPD and APD Series positive displacement pump fillers, as well as rotary models like the RVF and RPD Series, deliver precise volumetric or net weight fills with excellent consistency while minimizing product overfill and waste. Designed with heavy-duty construction, sanitary components, and features such as servo-driven pistons, individual pump heads, color touch screens, and automated container handling, the machines support both semi-automatic and high-speed rotary operations for efficient multi-shift production. Ideal for the food industry, these fillers accommodate a variety of rigid containers including bottles, jars, drums, and buckets ranging from small sizes up to 6 gallons. With quick changeover capabilities and reliable performance on challenging viscous products, Accutek’s solutions for heavy dressings, sauces, and syrups serve as an essential packaging machine that enhances productivity, maintains fill accuracy, and streamlines liquid packaging processes for manufacturers.

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AccuWeight Filler

AccuWeight Fillers are net weight fillers designed for precise and accurate filling of liquid or semi-liquid products into drum or bucket containers ranging from 0.5 – 6 gallons (2-25L). 

AccuWeight Filler

AccuWeight Fillers are net weight fillers designed for precise and accurate filling of liquid or semi-liquid products into drum or bucket containers ranging from 0.5 – 6 gallons (2-25L). 

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Using check valves, piston fillers pull product into a cylinder with a piston and then push the product out through the nozzle. Piston fillers are especially good for chunky products like salsa. The fill volume is determined by the stroke length. The cylinder diameter you choose balances between fill time and consistency. Shorter stroke lengths make the machine faster but less consistent from fill to fill.

Piston fillers can be ordered with pneumatic or electric piston drivers.

Accutek has entry level machines that fill a single bottle at a time or high end machines that can fill twelve containers at time with each fill cycle. Automated container handling is included with the high end machines.

Positive displacement (PD) fillers count pump shaft rotations to determine the fill level. Accutek sells a manual single container PD filler and the high end machine is an automatic that can fill up to twelve containers at a time. PD fillers can handle small non-abrasive particles but are best with free flowing oils and creams.

All but the basic entry level fillers have a color touch screen that is linked to a PLC (Programable Logic Controller) that operates the machine. The machine operating program gives the operator the ability to make fine adjustments to the machine as needed during a shift. The logic continuously monitors the machine for correct operation along with built in safety checks.

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