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Material Handling
Container Control & Product Flow Systems for Packaging Lines
Material handling equipment is designed to move, orient, prepare, and stabilize containers and products throughout the packaging process. Unlike primary machines such as fillers or cappers, these systems ensure that materials arrive at each station in the correct position, spacing, and orientation.
Material handling machines include equipment such as bottle unscramblers, orienters, dryers, case packers, and conveying systems. All of which are designed to improve line efficiency and product flow.
In modern packaging operations, material handling systems are used to:
- Organize containers before filling
- Maintain consistent spacing between products
- Reduce manual handling and labor
- Improve line efficiency and throughput
- Prevent jams, misfeeds, and downtime
These systems form the foundation of a stable, efficient packaging line.
AccuSort 100
Accutek’s Accusort bottle unscramblers / orientators are designed to accept bulk plastic containers and stand them upright onto a conveyor.
AccuSort 100
Accutek’s Accusort bottle unscramblers / orientators are designed to accept bulk plastic containers and stand them upright onto a conveyor.
AccuSort 200
The Biner Ellison AccuSort 200 High Speed Bottle Orientator is manufactured and designed for long lasting durability and reliable operation. Constructed with high quality heavy duty stainless steel and aluminum.
AccuSort 200
The Biner Ellison AccuSort 200 High Speed Bottle Orientator is manufactured and designed for long lasting durability and reliable operation. Constructed with high quality heavy duty stainless steel and aluminum.
Small Bottle Orienter
Accutek’s Bottle orienter a material handling machine is designed to receive bulk plastic containers and unscramble them and organize them upright onto a conveyor.
Small Bottle Orienter
Accutek’s Bottle orienter a material handling machine is designed to receive bulk plastic containers and unscramble them and organize them upright onto a conveyor.
AccuTurn 42 Unscrambler
The AccuTurn 42 Unscramblers are designed to load your containers onto the filling machine line. Turntables can be added to your existing line or purchased with a complete filling system.
AccuTurn 42 Unscrambler
The AccuTurn 42 Unscramblers are designed to load your containers onto the filling machine line. Turntables can be added to your existing line or purchased with a complete filling system.
AccuTurn 48 Unscrambler
The AccuTurn 48 Unscrambling turn tables are designed to load your containers onto the filling machine line. These machines can be added to your existing line or purchased with a complete filling system.
AccuTurn 48 Unscrambler
The AccuTurn 48 Unscrambling turn tables are designed to load your containers onto the filling machine line. These machines can be added to your existing line or purchased with a complete filling system.
AccuTurn 60 Unscrambler
The AccuTurn 60 Unscrambling turntables are designed to load your containers onto the filling machine line. These bottling machines can be added to your existing line or purchased with a complete filling system.
AccuTurn 60 Unscrambler
The AccuTurn 60 Unscrambling turntables are designed to load your containers onto the filling machine line. These bottling machines can be added to your existing line or purchased with a complete filling system.
AccuTurn 42
The AccuTurn 42″ Accumulation turntables are designed to collect your filled containers from the filling machine line.
AccuTurn 42
The AccuTurn 42″ Accumulation turntables are designed to collect your filled containers from the filling machine line.
AccuTurn 48
The AccuTurn 48 turntables are designed to collect your filled containers from the bottling machine line.
AccuTurn 48
The AccuTurn 48 turntables are designed to collect your filled containers from the bottling machine line.
AccuTurn 60
The AccuTurn 60 turntables are designed to collect your filled containers from the filling machine line.
AccuTurn 60
The AccuTurn 60 turntables are designed to collect your filled containers from the filling machine line.
AccuTransfer 15
The transfer turntables are designed to move your containers from one conveyor to another in your packaging line. They can be added to your existing line or purchased with a complete filling system.
AccuTransfer 15
The transfer turntables are designed to move your containers from one conveyor to another in your packaging line. They can be added to your existing line or purchased with a complete filling system.
Bottomless Conveyor
The Accutek Accuveyor 90° Bottomless is a 90° Transfer model allowing production lines to turn 90° and allows for bottom coding during one operation.
Bottomless Conveyor
The Accutek Accuveyor 90° Bottomless is a 90° Transfer model allowing production lines to turn 90° and allows for bottom coding during one operation.
Seamless Flow C Frame Bottomless Conveyor System
The Seamless Flow C Frame Bottomless Conveyor system’s primary function is to allow access to the bottom of containers for inkjet or laser coding.
Seamless Flow C Frame Bottomless Conveyor System
The Seamless Flow C Frame Bottomless Conveyor system’s primary function is to allow access to the bottom of containers for inkjet or laser coding.
AccuVeyor 4
Accutek machine manufactures the Accuveyor 4 in both open top and closed top sanitary conveyors that can be customized to any length or width.
AccuVeyor 4
Accutek machine manufactures the Accuveyor 4 in both open top and closed top sanitary conveyors that can be customized to any length or width.
AccuVeyor 6
AccuVeyor 6 Conveyors are 6″ wide conveyors made with a heavy duty stainless steel frame, include adjustable height stands, variable speed drives, and poly-plastic or stainless steel belts.
AccuVeyor 6
AccuVeyor 6 Conveyors are 6″ wide conveyors made with a heavy duty stainless steel frame, include adjustable height stands, variable speed drives, and poly-plastic or stainless steel belts.
What Material Handling Equipment Does
Material handling systems control how containers and products move through the packaging process. These systems are commonly used to:
- Receive bulk containers and orient them upright
- Transport products between machines
- Prepare containers for filling and labeling
- Stabilize product flow across production stages
- Remove moisture or prepare surfaces before labeling
For example, Accutek’s bottle orienters are designed to accept bulk containers and organize them upright onto a conveyor, ensuring proper positioning before filling.
Without proper material handling, even high-performance machines can experience inefficiencies due to inconsistent product flow.
Breakdown by Material Handling Equipment Type
Material handling systems include multiple machine types, each designed for a specific role in the packaging process.
Bottle Unscramblers & Orienters
Bottle unscramblers receive bulk containers and organize them into a uniform orientation. They:
- Accept randomly oriented containers
- Align bottles upright for processing
- Reduce manual sorting
- Ensure consistent infeed to filling machines
These systems are critical for automated packaging lines that receive containers in bulk.
Conveyors & Transport Systems
Conveyors move containers between machines throughout the packaging line. They:
- Maintain continuous product flow
- Control container spacing and speed
- Synchronize multiple machines
- Reduce handling errors
Conveyor systems are the backbone of material handling, connecting every stage of production.
Bottle Dryers
Bottle dryers remove moisture from containers before labeling or packaging. They can:
- Eliminate condensation
- Improve label adhesion
- Support high-speed labeling operations
- And they are often compatible with multiple container types
Bottle dryers can serve as a system designed to remove moisture before labeling or case packing.
Tables and Carts
Tables and carts are simple pieces of material handling equipment, but they can still serve important roles in your packaging lines. Tables, especially ones equipped with wheels, are good for:
- Physically supporting the weight of other pieces of equipment
- Moving around handheld and heavy-duty equipment
- Transporting other machine components, like drums, hoppers, and other items
Heavier-duty carts can allow you to transport larger, heavier pieces of equipment from one location to another while minimizing exertion and the risk of injury.
Using a cart or table with your other material handling equipment can alleviate all sorts of problems.
Desiccant Inserters
Desiccant inserters place moisture-absorbing packets into containers. They also protect products from humidity, maintaining product quality and shelf life. They’re common in pharmaceutical and supplement packaging.
These systems are often integrated into packaging lines where moisture control is critical.
Case Handling Equipment
Case handling systems prepare and package finished products for shipment. They include:
- Case erectors (to form cartons)
- Case packers (to load products into boxes)
- Case tapers (to seal boxes)
These machines automate end-of-line packaging and improve logistics efficiency.
Auxiliary Material Handling Systems
Additional material handling systems may include things like:
- Elevator loaders for product lifting
- Mixing tanks for product preparation
- Mobile pump carts for ingredient transfer
- Torque testers for quality verification
These systems support production beyond basic container movement.
Material Handling System Flow Architecture
System Type |
Primary Function |
Line Position |
Key Benefit |
Risk if Missing |
| Bottle Unscrambler | Organizes containers | Line entry | Automated container orientation | Manual handling delays |
| Conveyor System | Moves containers | Throughout line | Continuous product flow | Line stoppages |
| Bottle Dryer | Removes moisture | Pre-labeling | Improved label adhesion | Label failure |
| Desiccant Inserter | Controls humidity | Post-filling | Product protection | Moisture damage |
| Case Handling Systems | Prepares shipments | End-of-line | Efficient packaging | Manual packing inefficiency |
System Integration & Line Stability
Material handling equipment is not standalone—it is tightly integrated with all primary packaging machines.
A typical packaging line sequence includes:
- Bulk container loading
- Bottle unscrambling and orientation
- Conveyor-based transport
- Filling and capping operations
- Labeling and inspection
- Case packing and shipment
Accutek’s systems are designed to integrate seamlessly with filling, capping, labeling, and packaging machines, creating a complete production solution.
When properly integrated, material handling systems provide:
- Smooth product flow across stations
- Reduced back-pressure and jams
- Improved machine synchronization
- Higher overall line efficiency
- Predictable production output
Industries Served
Material handling equipment is used across a wide range of manufacturing industries. A few common ones include:
- Food and beverage
- Pharmaceutical
- Cosmetics and personal care
- Chemical processing
- Household product manufacturing
Because these systems support the entire packaging process, they are essential in any automated production environment.
Frequently Asked Questions
What is material handling equipment in packaging?
Material handling equipment includes machines that move, organize, and prepare containers and products throughout a packaging line.
Why is material handling important?
It ensures consistent product flow, reduces downtime, and allows packaging machines to operate efficiently.
What different types of equipment are included?
Common systems include bottle unscramblers, conveyor belts, dryers, desiccant inserters, and case handling machines.
Can material handling systems be automated?
Yes. Most systems are designed to integrate into fully automated packaging lines.
What happens without proper material handling?
Without it, production lines may experience jams, misaligned containers, reduced efficiency, and increased manual labor.
Consult with Packaging System Engineers
The right material handling equipment can be the foundation of your packaging line. You need the right equipment in order to support the other crucial components of your production process.
Without proper container control and product flow, even the most advanced filling or labeling machines cannot perform effectively.
Accutek Packaging Equipment Company, Inc. offers a full range of material handling solutions and their associated accessories—from bottle unscramblers to case handling systems—designed to support stable, high-performance production environments.
Contact us today to learn more about material handling systems and what this kind of machinery can do for your business.